fuel cells

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Mercedes-Benz reported last week that several companies have partnered with the German government to set up a hydrogen infrastructure for electric cars with on-board fuel cells. The H2 Mobility initiative, as it’s called, will have a hydrogen fueling station network in place by 2011, they say.

Infrastructure has been a stumbling block for the clean-emissions hydrogen fuel vehicles. No one wants to buy a hydrogen-powered electric car if there’s no place to refuel it, but no one wants to install hydrogen fueling stations if there aren’t any cars to fill up. Germany has decided to end the stalemate by partnering with businesses like Daimler (Mercedes’ parent company) and Shell, plus the National Organization for Hydrogen and Fuel Cell Technology to expand the hydrogen fueling network by 2011, with further expansion and the introduction of consumer-ready hydrogen-powered EVs in Germany by 2015.

Dr. Dieter Zetsche with the Mercedes-Benz B-Klasse F-CELL – image courtesy of Daimler.

The Mercedes BlueZERO E-CELL PLUS inches ever closer to the real world, according to the company’s latest press release. The concept appeared at the 2009 Detroit Auto Show as the electric-only BlueZERO E-CELL; engineers have been working on an extended-range version ever since.

The E-CELL PLUS combines a bank of lithium ion batteries and a gasoline-powered generator to extend the car’s range to about 375 miles. It can travel about 60 miles on electric power alone, where the electric-only E-CELL can go about 120 miles before needing a recharge.

The company said that in addition to its range of electric vehicles, it will produce a small batch of fuel cell vehicles in 2009. A small batch of the battery-only vehicles will follow in 2010. No word on when any of these cars might hit showrooms, or how much they might cost.

Image of the BlueZERO E-CELL PLUS courtesy of Daimler AG.

Mercedes announced that it will produce a small number of hydrogen-fuel call cars for real-world testing in Europe by the end of the year. The cars will be small, but not micro-sized like the company’s teeny Smart car.

Speaking of which, the electric-powered Smart cars that Mercedes promised will be in production by the end of 2009, too. Berlin will get to test them first, so hold on a little longer, EV enthusiasts, while the Germans work out the kinks.

Image of the Smart EV at the 2009 Detroit Auto Show by Kristen Hall-Geisler.

I mentioned that the Mitsubishi iMiEV was one of the most popular cars to test drive on the basement track at the 2009 Detroit Auto Show. The other was GM’s Chevy Equinox SUV powered by hydrogen fuel cells. I waited my for turn at the wheel and did a few 10-mph laps with a GM rep in the passenger seat to fill me in on the technology.

The most notable thing was that the hydrogen-powered motor was as quiet as an EV, and drove like an EV, since it basically is an EV being powered by hydrogen rather than energy stored in, say, lead-acid batteries. GM has a fleet of these Equinox SUVs on the roads right now, and customers have asked engineers to leave in the “whine” on acceleration, rather than making the vehicle perfectly silent.

Though I couldn’t test it on the 700 feet of impromptu track inside the Cobo Center, the Equinox can do 0-60 in about 12 seconds, which is similar to a Prius. The hydrogen fuel generates zero emissions, and the current generation of the technology operates without any issues from -5 degrees Fahrenheit to 113 degrees. The next generation should be usable in “normal car range,” from -40 to 130 degrees.

GM has the largest fuel cell fleet in the world being tested by consumers right now. What we need is enough solid information from GM and its testers to break the chicken-or-the-egg fuel cell impasse that we’re at now: no one wants to build the cars without fueling stations in place, and no one wants to install the fueling stations without the cars.

Image courtesy of GM.

2009 Mercury MilanAt a press event in Portland, Oregon, Dan Kapp, Ford’s director of powertrain research, said that the company has plans to become the number-one hybrid  producer in the country next year. By adding hybrid versions of the Ford Fusion and Mercury Milan to the Ford Escape and Mercury Mariner hybrids already on the market, Ford will double the number of its hybrids on the road.

Kapp laid out Ford’s long-term strategy, from today to 2050. The company plans to migrate its advanced fuel-saving technologies, like hybrid systems and the new EcoBoost engine, across the product line by 2012, so at least a few Ford, Lincoln, and Mercury vehicles will get a little better gas mileage. By 2020, Kapp said Ford will fully implement current technology and begin to delve into more gasoline-electric hybrids, plug-in hybrids, and more. After that, the plan is to roll out hydrogen fuel-cell cars, biofuel-powered vehicles, and whatever other new technologies have developed by then.

Kapp was eager to point out the advantages of Ford’s new EcoBoost engine, which uses gasoline direct injection and turbocharging to raise fuel efficiency by as much as 20% and lower tailpipe emissions by as much as 15%. The physically smaller engine will be able to deliver the same or greater power as traditional Ford engines, and will be available first in the 2009 Lincoln MKS sedan.

Kapp pointed out that while Ford was not pursuing hydrogen-powered cars as quickly as Honda, nor was it chasing Chevy’s PHEV Volt with any conviction, it does have the first driveable hydrogen fuel-cell PHEV in the Edge HySeries. The fleet of 30 cars is still very much in the test stage, and Kapp noted that hydrogen fuel has “monumental infrastructure problems.”

When fielding questions about bringing clean diesel cars from Europe (answer: not any time soon), a fellow journalist mentioned that he ran his diesel-powered Ford truck on B99 every summer. Kapp nearly choked on his coffee when he heard that one of his trucks was being powered by 99% biodiesel a few months out of the year. I was surprised that he was surprised — he was in eco-conscious Portland, after all.

VW Tiguan HymotionNine auto manufacturers and a cadre of governmental and industry groups have put together the Hydrogen Road Tour ‘08 to showcase the clean fuel in 31 cities in 18 states. The caravan left Portland, Maine, Monday, August 13, and will reach Los Angeles Saturday, August 23.

The tour is a partnership of the U.S. Department of Transportation, the California Fuel Cell Partnership, the U.S. Department of Energy, and the National Hydrogen Association. Each of the nine  manufacturers has one car in the 3,000-mile parade, except VW, which has two:

With only 61 operational hydrogen fueling stations in the entire country (28 of which are in California), you may wonder if they plan to drive cross-country on one tank of fuel. The answer is, “Sort of.” There are actually two giant tanks of hydrogen fuel following the fleet for topping up on the go.