Consumer News

Shorepower Technologies Portland, Oregon, location is the latest in a recent line-up of companies that will convert hybrid cars like the Prius to plug-in hybrid electric vehicles, or PHEVs. The company itself isn’t new, but the conversion side of the business is. They’ve just completed and delivered their first conversion — a Prius, of course.

Shorepower uses the Plug-In Supply kit to add 20 lead-acid batteries to the stock battery pack that comes with the car. The extra batteries fit in the rear cargo compartment under the carpet, with a metal lid between batteries and cargo.

• A converted car can go up to 50 mph on EV-only power, as opposed to about 42 mph for an unconverted Prius.
• Car can go an estimated 8-12 miles in EV-only mode
• Fuel economy can be as high as 80 mpg, according to Shorepower’s tests
• $6,700 includes parts, labor, and shipping the kit to Shorepower’s HQ for the conversion

The company also does EV conversions and uses the Hybrids Plus kit to swap out the factory lead-acid batteries for lithium-ion packs in the Ford Escape. Shorepower is also responsible for the new curbside charging stations popping up in the Portland metro area.

This isn’t an endorsement, and I’ve never used a Shorepower product, but it’s good to know who the reputable businesses are as the U.S. switches from a gas-dependent model to having choices in alternative fuels.

Images of the conversion to come.

Mercedes-Benz has gotten a lot of press recently about AdBlue, the additive that makes its new BlueTec clean diesel SUVs and wagons so clean. I called up Larkin Hill, a PR rep at Mercedes, and asked her to explain to me what this AdBlue and BlueTec stuff was all about.

“Twenty years ago, 80% of Mercedes sales were diesel,” said Hill. “But they had a reputation for being loud, slow, and sooty. The BlueTec diesels are quiet, fast, and clean. You can stand behind one in a white linen suit and not get dirty.” This, she said, is due to AdBlue, an exhaust treatment fluid used in all the BlueTec diesels to neutralize nitrous oxide emissions.

In order for the Mercedes BlueTec diesels to meet the U.S. Bin 5 emissions standard, the company had to guarantee that the customer would put AdBlue into the exhaust system. “You get many, many, many warnings,” said Hill. “The car gives you twenty chances. It counts down the number of starts you have left.” When you’re out of AdBlue and the countdown reaches zero, you can’t start the car without adding another quart.

The reservoir is easy to find and easy to fill, though, as it’s located in the spare tire well in the back. And you can go 10,000 miles of normal driving without worry. Most people will have their M-B dealer top off the AdBlue tank during regular maintenance. For those who do a lot of towing or want peace of mind, BlueTec owners can buy and carry extra quarts. It’s available at 1500 outlets, like Pep Boys.

Right now, there are three 2009 vehicles with BlueTec clean diesel: the ML320, the GL320, and the R320. Hill said the company plans to release an E320 sedan with BlueTec and AdBlue later this year. And yes, she said, AdBlue is indeed blue.

Though motor vehicles had been around for some 20 years, the White House didn’t make the switch from horse-drawn carriages to horseless carriages until William Taft took office in 1909. According to the L.A. Times, Taft chose an electric vehicle built by the now-defunct Baker company for the first Presidential conveyance.

Fast forward 100 years to president-elect Barack Obama, who made the following promises in his “New Energy for America” speech in August:

Put 1 million Plug-In Hybrid cars — cars that can get up to 150 miles per gallon — on the road by 2015, cars that we will work to make sure are built here in America

Within one year of becoming President, the entire White House fleet will be converted to
plug‐ins as security permits

Half of all cars purchased by the federal government will be plug‐in hybrids or all‐electric
by 2012

Obama also wants to provide a $7,000 tax credit for consumers who purchase advanced-technology vehicles and unspecified tax credits for folks who go the DIY route (or hire a firm to do it for them) and convert their car to a PHEV or EV.

Image by Jim O’Clair, Hemmings.com.

If you’ve been considering an alternative-fuel vehicle for your next car but were wondering where on earth to fill up, look no further than the U.S. Department of Energy. That’s right — the DoE has put together a handy web site where you can search for refueling stations for just about any kind of fuel except regular, ol’ gasoline:

• Biodiesel (B20 and above)
• Compressed Natural Gas
• Electric
• Ethanol (E85)
• Hydrogen
• Liquefied Natural Gas (LNG)
• Liquefied Petroleum Gas (Propane)

It should surprise no one that California leads the way in most types of alternative fuel stations. E85 is huge in the Midwest, which is another no-brainer, but biodiesel is big in Georgia and the Carolinas, which I did not know. Texas has hundreds of propane filling stations, as anyone who watches “King of the Hill” would probably guess.

There is a ton of information on the Alternative Fuels and Advanced Vehicles Data Center, and it will be a valuable resource as more alternative-fueled cars come to market in the next four years or so. Bookmark it now, folks, and tell all your friends who love green cars.

Like a lot of people interested in green cars, I recently saw a press release from a company called L.A. Electric Motors. They announced that they had a “total electric SUV.” The 5-seat Testament has, according to the release, lithium-ion batteries, and can go 70 mph with a range of 350 miles per charge. The company claims to have a web showroom with physical locations on the way, but the link to the site didn’t work.

With claims like that, I was a bit suspicious. Now that green cars and alternative fuels are in the public eye, we have to watch out for outrageous claims from companies that seem unlikely to deliver. I mean, the Tesla Roadster gets 244 miles per charge from its Li-ion batteries, more than almost any EV out there right now, and look how long its taken to get those cars on the road–with a placeholder transmission, no less.

My radar really went up when I noticed that the company wanted to save consumers from “ever flocculating gas prices.” Further investigation turned up a web site URL that didn’t go anywhere and an email address that bounced back when I asked for more information.

So keep your skeptic hats on, readers. Many fantastic-sounding breakthroughs are real (remember when veggie diesel was funny? Now it’s a booming business), but if it sounds downright miraculous, do a little research before you repeat it as gospel. And if you see anything that makes you cock an eyebrow and say, “Really?” pass it on to me in the comments. I’d be happy to look into it and share what I find.

Good gas mileage, good cause–yup, it’s a good green car! The Green Car Company, which is based in Seattle, is auctioning off a 2009 Prius they’ve converted to be a plug-in using A123’s Hymotion plug-in kit. Proceeds from the eBay sale, which ends November 9, 2008, benefit Plug In America, a group working to shift consumers from gasoline- to electric-powered cars.

The Hymotion kit used in this particular Prius includes state-of-the-tech lithium-ion batteries and has been installed by certified technicians, so Toyota’s warranty is still in effect, according to Plug In America. The new battery pack has its own three-year warranty.

The dark blue car is on display all this week at the Seattle Auto Show for those who want to see it for themselves. The auction site says the new owner will be able to get 100-150 mpg and run on solely on electricity for up to 40 miles. The Prius is fully loaded, and the Green Car Company is throwing in a bunch of extras on top, including classes, shock upgrades, and heavy-duty extension cords for recharges.

LiveEarth and Zimride have teamed up over on Facebook to make it easy for the carless to find a ride to the voting booth. Cleverly called Carpool to the Polls, Facebook users just need to push the big green button at the bottom of the screen that says, um, “Carpool to the Polls.” They’ve really make it simple, folks.

Just under that big green button is a gray button that will help you find your polling station. Next to the green button is another green button for arranging a carpool anywhere else for any old errand that needs to be run.

This election is important for a lot of reasons, but one of the biggies this cycle involves sustainable energy sources and alternative fuels. I’m not going to tell you who to vote for, but it wasn’t the Barack Obama crowds shouting, “Drill, baby, drill.” I’m just saying.

So if you need an extra kick in the pants to get to the polls, sign up for a carpool. It’s greener than driving yourself, and you’re more likely to fulfill your commitment as a voter if you know someone is waiting for you at the curb, honking her horn, to take you to the voting booth.

The Environmental Protection Agency recently finalized its list of the top low-mpg cars for the upcoming model year. It doesn’t restrict itself to merely small cars or green cars with hybrid systems or alternative fuels, oh no. The EPA lists the most fuel-efficient cars, from minicompacts, like the Mini Cooper, to midsized station wagons, like the Kia Rondo.

The overall winner in the mpg race was–hold on to your hats–the Toyota Prius, with a rating of 48 mpg city and 45 mpg highway. Here’s the top ten, in case you’re in the market for a brand-new car. The kicker is that these cars, with their low fuel usage and emissions, are the hottest cars on the lot these days. Finding one at a reasonable price may be tricky.

To see the full list, visit FuelEconomy.gov.

1. Toyota Prius, 48/45
2. Honda Civic Hybrid, 40/45
3. Smart ForTwo convertible and coupe, 33/41
4. Volkswagen Jetta and Jetta Sportwagen diesels, 30/41
5. Toyota Yaris, 29/35
6. Mini Cooper manual, 28/37
7. Nissan Versa, 26/31
8. Mini Cooper automatic, 25/34
9. Hyundai Sonata, 22/32
10. Honda Accord, 22/31

And for you glass-half-empty, hell-in-a-handbasket types, the EPA lists the cars with the worst mpg as well. That list tends more toward the Lamborghini/Ferrari/Bentley end of the spectrum, though I was suprised to see the Saab 9-3 on the worst list.

This month Interstate 65, which runs from Gary, Indiana, to Mobile, Alabama, become America’s first biofuels corridor, with help from the U.S. Energy Department, General Motors, and the Ethanol Promotion and Information Council. What does a biofuels corridor mean for drivers? It means that there are dozens of stations along I-65 offering E85 (85% ethanol, 15% gasoline) or B20 (20% biodiesel, 80% regular diesel), each spaced no more than a quarter tank apart.

The idea is less romantic than Route 66, but far more practical and forward-thinking. The route covers four states: Indiana, Kentucky, Tennessee, and Alabama. Seems like the perfect place to try out your new $2.4-million Koenigsegg CCXR supercar, which runs on E85. It could do this route from stem to stern in a cool three and a half hours.

Photo by peggydavis66.

In my capacity as an automotive journalist, I have driven the Mini Cooper before. Several times, as a matter of fact. But when the red 2008 Mini with black stripes was delivered on Friday, I had a mission in mind. I was going to put its EPA fuel economy estimates to the test.

The Mini Cooper in my possession for a few days had a standard 1.6-liter, 16-valve, 4-cylinder engine that could turn out 118 hp. It may not sound like much, but in a car this small, it’s enough. It also had a six-speed manual transmission, which would help in the mpg department. The test car did have sport suspension and 16-inch wheels, rather than the regular 15-inchers, but I didn’t think that would affect the fuel economy much. The EPA estimated 28 mpg in the city and 37 mpg on the highway.

The morning the Mini Cooper appeared in my driveway, I was already late for lunch. I grabbed the keys, reset the mpg counter, threw the car in reverse, and tore off in the direction of the restaurant where I would meet a few friends. I did not drive responsibly. Safety was, as always, my priority, but speed came in a close second. I was surprised, on reaching the restaurant a few miles away, that I had still averaged over 32 mpg, even driving like a jerk.

Over the next few days, I drove in a much more sane way around Portland. Lots of in-town driving, some freeway, some stop-and-go traffic at 5:30. It never dipped below 30 mpg. As you can see, after five days of normal driving, I averaged 33.7 mpg. This is above the EPA’s combined rating for the Mini Cooper of 32 mpg.

I have to give the car back, and it’ll be a while before I get another. BMW, which owns the Mini brand, is pulling back on its press loaners for now. In the meantime, we can all look forward to those precious few electric Mini E models coming to the States for real-world testing.

I’ve been at two auto events recently where the new Dodge Durango hybrid was made available for journalists to drive and evaluate. The first was Mudfest earlier this month, where the Durango hybrid topped the Best Family SUV category, where it competed with non-hybrid vehicles.

The second event was just a few days ago, when Chrysler/Dodge brought a handful of new models to Portland, Oregon, for the press to peruse. The 2009 Dodge Durango hybrid had just that day earned its official EPA fuel economy rating of 20 mpg city, 22 highway, and the company learned that the SUV was eligible for a $2,200 tax credit. The new rating marks an improvement in the hybrid Durango’s mileage over its conventional, petrol-burning Durango sibling by 50% in the city and 40% overall.

The phrase we keep hearing from SUV manufacturers is “no compromises.” Apparently, Joe Buyer is afraid that his new hybrid SUV will be wussy, and the PR folks are working to counter that. The Dodge Durango hybrid still has a V8 engine, though four cylinders will cut out when the engine isn’t under load. It still has 4-wheel drive and eight seats, and it can still tow 6,000 pounds. (The conventional Durango pulls 8,800 pounds; it’s up to you to decide if that’s a compromise.) But it also has stop-start technology and the two-mode hybrid system. The Dodge Durango hybrid and its cousin, the Chrysler Aspen hybrid, will be at dealerships by the end of 2008 with a price tag starting at $45,340.

The curious thing was that despite the tax credit and the clamor for gas-sipping, emissions-lite vehicles, Chrysler still isn’t wholeheartedly embracing the hybrid platform. While the GM rep I spoke with a couple weeks ago said he didn’t see why all of GM’s large vehicles couldn’t be based on a hybrid system like the Yukon has, the Chrysler rep at the more recent event said his company was going to wait and see. There are plenty of reasons for auto companies to take baby steps these days, but hybrid technology shouldn’t be one of the things they hold back on. Especially if there really are “no compromises.”

New web site VroomVroomVroom.com (I’ll just call it Vroom from here on out) aggregates car rentals into one-stop online renting. Enter your travel dates and destination, and Vroom will find you the best rental deal. The difference is, the company will pay to neutralize the carbon spewed into the air by your rental car.

Vroom has teamed with CarbonNeutral to accomplish its green goals. They figure one gallon of gas puts out about 20 pounds of CO2. They calculate distance driven and the fuel efficiency of the rental car to determine how much they need to pay for offsets.

Vroom doesn’t specialize in finding hybrids to rent or low-mpg cars. It’s just a portal for comparison shopping with Avis, Hertz, Alamo, Budget, and the rest of the big rental guys. Tracking down a rentable Prius is up to you, but this site could help you find a good price or ease the guilt if all you can find to rent is a gas-guzzling, full-sized sedan or smiliar.

If you love the safe feeling of driving a Volvo but not the around-town gas mileage (16 mpg in an S80!), do the Swedes have good news for you. Volvo announced at the Paris auto show, where green was king, that it would introduce start-stop technology in some of its 2009 models, with diesel hybrids to appear in 2012 and plug-in hybrids to come sometime soon after that.

The smaller C30, S40, and V50 will get the start-stop treatment first. This relatively uncomplicated technology shuts off the engine when it’s not under load, at stop lights, say, and starts it back up when you’re ready to get moving. Start-stop will make its way into the rest of Volvo’s lineup in the future.

Diesel hybrid systems will be used in the company’s larger vehicles, like SUVs, wagons, and the big sedans. The Volvo setup will have a 5-cylinder turbodiesel engine to drive the front wheels and an electric motor to power the rear wheels. At low speeds, the electric motor will be able to do all the necessary work.

Automotive News mentioned that electric motors and diesel engines have the same shortcoming, namely a lack of horsepower at high rpm. Volvo execs say that they’re more interested in reducing CO2 emissions, and this is the best way for them to do that. I doubt many people were buying Volvo wagons for their sportiness, anyway.

The Honda Insight, called “the Prius fighter” all over the blogosphere, was officially unveiled at the Paris auto show in early October. Honda president Takeo Fukui took the opportunity to run down a few details of the car, like power and price, at the event.

Here’s a quick comparison of the two mass-market hybrids, one already popular in the U.S. and one prepping for the fight. Keep in mind that Toyota’s got a redesigned Prius up its sleeve for 2010, and it’s predicted to have better mileage and a bigger gasoline engine.

2009 Honda Insight

• Under $20,000 (2 million yen is the target)
• 1.3-liter, 4-cylinder engine
• battery type not available
• 40 mpg city, 45 mpg highway
• five-door, five-passenger hatchback

2009 Toyota Prius

• $22,000 base MSRP
• 1.5-liter inline 4-cylinder engine
• NiMH battery pack
• 48 mpg city, 45 mpg highway
• five-door, five passenger hatchback

[Sources: Automotive News (subscription required), Edmunds.com, FuelEconomy.gov, Toyota.com]

Image courtesy of Honda.

Now that the new 2010 Honda Insight Hybrid has made its Paris debut, like any model worth her skinny jeans would do, the company has launched two new online outlets for the car.

“Latest Insight” is a blog that follows the car from debut to dealership. The design seems to be final with only the manufacturing step left to go, so I’m not sure what “journey” the bloggers at Honda will be following. You can count on posts and pics from every event and auto show the car graces, though.

Honda also launched a mini site, “Words of Hybrid,”* that showcases all of its hybrid vehicles, including the original Insight and the forthcoming CR-Z. There’s a link at the bottom of the list for a Jazz Hybrid that can’t be clicked. (The Jazz is the name of the Fit in Europe and the Middle East.) U.K. site What Car says the hybrid Jazz could reach the European market by 2010.

*You can also reach the Honda mini site by visiting Honda’s world hybrid site and clicking “Launch.”

Spooky photo of the Insight courtesy of Honda.

Legendary design firm Pininfarina has brought its own little EV to the Paris auto show this year, the B Zero. Actually, the model name is written B0, but the company has helpfully let us know that it’s pronounced “B Zero.” Presumably, they don’t want us Americans running around calling it the “BO.”

The B0 will roll off the production line in late 2009 as a 2010 model, the Italian company says. The mass-produced car is a collaboration between Pininfarina and Bollore, who will provide the powerplant. The proprietary system will use batteries and supercapacitors to propel the B0 about 150 miles per charge, with a top speed of 80 mph.

If zero emissions and a high-tech lithium polymer battery aren’t enough to float your eco-warrior boat, the car also has solar panels on its roof and even a few on its tiny hood. Right now, the panels will be able to run “some of its equipment,” according to Pininfarina. I assume this means they provide enough power for creature comforts like the radio and maybe air conditioning.

The Northwest Automotive Press Association has released the results, and the first-ever Best Green SUV Award went to the 2009 Ford Escape Hybrid. The field included two hybrids, a diesel, and an SUV with variable cylinder management technology.

SUVs in the green category were judged alongside “regular” SUVs and were scored on the same on-road and off-road handling capabilities, comfort, ergonomics, etc. In addition, the Green SUVs were evaluated on their fuel economy and emissions technologies and innovations.

It’s interesting to note that, because the Green SUVs were run over the exact same courses as the conventional SUVs, they won in other categories as well.

Best Family SUV

• $30,000 - $50,000 price range as tested
• Kid-friendly features
• Winner: 2009 Dodge Durango HEMI Hybrid

Best Luxury SUV

• Above $50,000 as tested
• Advanced luxury features
• Winner: Mercedes-Benz ML320 BlueTec Diesel

After I posted a synopsis of the alternative fuel tax credits here on GoodGreenCars Monday, astute reader Emily wondered if electric-only vehicles could get the credit, or if this particular sweetener only applied to PHEVs like the Volt.

Here’s the straight dope from the bill, as translated into English from Congress-ese by yours truly.

A New, Qualified, Plug-In Electric Drive Motor Vehicle, according to the recently passed bailout bill, means a vehicle that:

1. Has a battery with at least a 4 kwh capacity (your tax credit will go up with the size of your battery)
2. Uses an off-board source of energy to recharge the battery (an outlet or generator would do)
3. Is certified under the Clean Air Act and meets California’s low emissions vehicle standard
4. Will be put on the road for the first time by the taxpayer
5. Was bought for use by the taxpayer, not for resale
6. Was made by a manufacturer — home conversions do not get this credit

So your 6-year-old daughter’s battery-powered Barbie car doesn’t get the credit, nor does my friend Tim’s Porsche 914 conversion. You have to buy the car brand-new and use it yourself, no dealers or used cars allowed. And any plug-in vehicle should meet the emissions standards with flying colors.

If you have further questions, read the text of the bill here (look for Section 205 on page 186 of the PDF).

The bailout bill passed by Congress last week included “sweeteners,” as anyone with a radio, TV, Internet connection, or newspaper subscription has learned by now. What didn’t make the top of the news was the fact that a couple of these provisions to sweeten the Wall Street bailout bill directly affect alternative fuels — in a good way, for once.

Buyers of plug-in hybrid vehicles will receive a $2500 tax credit, plus $417 per kilowatt hour for batteries greater than 4 kwh. This makes the Chevy Volt $7500 cheaper, as GM’s Volt blog was happy to point out. The credit will apply fully to the first 250,000 PHEVs sold, then will be phased out over the next year’s worth of sales after than landmark number is reached. (See Section 205 on page 186 of the bill.)

The bill also extends the 30% clean-burning fuel property tax credit to electricity, and moves the deadline for taking the credit out a year to December 2010. (See Section 207 on page 197 of the bill.)

Since that information, while useful, was dry as sand, here’s  video of a souped up Smart ForTwo beating the pants off a Ferrari in the quarter-mile (38 seconds):

Hyundai’s got the blues. Two of them, to be exact. Like Mercedes-Benz, the Korean manufacturer has apparently tired of everything being green and branded its eco-conscious automotive efforts blue, as in the i20 blue and Santa Fe blue Hybrid, both of which debuted at the Paris auto show in early October.

The “blue” designation doesn’t mean hybrid; it means aerodynamic, efficiency, and weight measures have been taken to lower the car’s environmental impact. In the case of the i20, Hyundai took the following steps to lighten its footprint:

• 1.4-liter diesel engine
• six-speed gearbox, rather than a five-speed
• low-friction engine oil
• software to optimize timing, injection, and idle speed
• ISG start-stop system that cuts the engine while the car is not moving and not in gear
• full-length covers underneath the car to reduce drag
• Michelin Energy low rolling resistance tires

All this adds up to 15% lower carbon dioxide emissions and a 15% improvement in fuel efficiency (from 55 mpg to 63 mpg).

The Santa Fe blue, meanwhile, has a 2.4-liter engine mated to a 6-speed transmission and a 30 kW electric motor and a lithium polymer battery. The company says that this parallel hybrid architecture, as they call it, will be the basis for all Hyundai’s hybrids in the future. In the Santa Fe, the system returns 38 mpg. As part of the new blue lineup, it also incorporates many of the features, such as ISG start-stop, found in the i20 blue.

Yet another addition has been made to the online arsenal of tools for the savvy driver: CostToDrive.com. This easy-to-use web app asks for your start point, end point, and year, make, and model of the car you’ll be driving. It can then spit out the amount you’ll pay to fuel your rig for that trip.

I decided to give the calculator a test run, as I just took a drive to Auburn, Washington, for work, and I know what I spent on gas for that little adventure. The first thing I found was that if your car is older than 1999, you won’t find it in the drop-down menu.

Cost to Drive couldn’t find my little red truck in the system, so I entered it free-form style, including the MPG and size of the tank.  It told me I could expect to spend $25.75 on that trip, which was just about right. But I could have figured that out in my head using the information it had me type in.

The builders of the site call the process “galculating,” which is what I did while stuck in traffic on Interstate 5 yesterday. “If I sit here for x number of minutes burning y gallons of gas, how much time and money am I losing?” There’s nothing like a traffic jam to make word problems seem fun.

Cost to Drive may help you decide if a trip is worth it, or it may help you compare the cost of gas to the cost of a train ticket, but the math is pretty easy. I firmly believe you could figure this stuff out without a dedicated web site, but if your brain is having a difficult day, then Cost to Drive may help.

In the past six months, American car buyers have fled from buying SUVs and oversized pickups in favor of small, fuel-efficient cars and hybrids (if they can find one on the lot, that is). But car makers still feel that some small cars are too small for our roads.

Hyundai, for instance, is making a global push to establish itself in the small-car market. But not so much in the U.S. Its tiny five-door hatchback i10 model, for example, won’t be sold on American shores.  They’re looking instead to bring the larger i20 and i30 cars rather than the i10, which was designed with the European market in mind.

Though nothing is set in stone, not bringing the i10 to the small-car-starved dealerships here in the U.S. is a curious move for a company whose sales have been constrained by the limited availability of its current small cars, like the Elantra. Not even the i20, which is slightly larger and makes its debut in Paris next week, is officially set for import to the U.S.

Now that Wall Street and shifty mortgage schemes have the U.S. economy tanking and financing is hard to come by, the American car consumer’s wish for small, inexpensive, gas-sipping cars could become a demand. Everybody stand up and wave what few dollars you have in the direction of the i10 and the Ford Fiesta Econetic.

If you’ll recall, when the Tesla Roadster finally started rolling off the production line, the company promised that the transmission shipped with the car was not the final edition. Anyone who took delivery of the car in that first run would be eligible for a free gearbox upgrade — as soon as Tesla figured out what that would be.

The gearbox prize goes to supercar parts supplier BorgWarner. The 27 current Tesla Roadster owners can ship their cars back to the factory in California for an upgrade, which delivers 30% higher torque (in a car that already had plenty) and an EPA-calculated range of 244 miles on a single charge.

The gearbox Tesla planned to use at first turned out to be not so durable under the high-torque conditions generated by an electric supercar. The new BorgWarner setup has a single-speed gearbox.

Tesla says the new gearbox was the final hitch in production (we’ll see about that), and that it plans on upping its weekly production from 10 to 20 in the next few months. It wants to be churning out 40 per week by early 2009. Right now, it takes about six weeks from ordering a roadster to taking delivery and driving it away.

This post is short, but important for anyone who’s got a Prius that they love: Toyota announced last week that it has dropped the price of replacement batteries for its popular hybrid sedan by 10%.

Replacements for the first-generation Prius, built from 2000-2003, can be replaced for $2,229, while second-generation Priuses built from 2004-2008 can get fresh power for $2,588. This, according to Automotive News, will benefit drivers who’ve passed the 10-year/150,000-mile or 8-year/100,000-mile warranty period.

This is good news for folks who like to hang onto a car and drive it into the ground. When the Prius first became available, the longevity of its battery packs was a source of concern. This has turned out to be less of a problem than anyone anticipated, and as time has gone on, prices of nickel metal hydride (NiMH) batteries have come down.

DriveFlexFuel.com sells conversion kits for cars, trucks, RVs, motorcycles, and boats so that they can run on E85, gasoline, or a combination of the two. The kits are available for any fuel-injected engine (which covers a lot of ground) for a few hundred bucks.

As a hypothetical demonstration, I’ll use my little red GMC pickup truck. The picture of this particular conversion kit looks intimidating: a box with a lengths of “plug and play” connectors coiled around it. It’s available for less than $400, though, which seems like a bargain. (They also have kits for the likes of your 12-cylinder Ferraris and Aston Martins for about $700.)

Like most other alternative-fuel web sites, there’s a carbon footprint calculator, which tells me that I’m emitting nearly 5,000 pounds of CO2 annually (the EPA estimator says I’m putting out more like 6,000 pounds. Either way, it’s not great). By using an E85 converter from Drive Flex Fuel, though, I could reduce my annual CO2 emissions by more than a ton. Intriguing.

Where to gas up, though? Using the zip code where my little red truck lives in Portland, Oregon, Drive Flex Fuel came up with eight locations within 50 miles. Two of these, though, were for government vehicles only, and a few seemed to be for commercial vehicles, not passenger vehicles.

This seems like a project for experienced home mechanics only — not a DIY weekend deal, unless you’re converting a non-essential car just for kicks. But if you’ve got the greasemonkey chops and want to green your ride, this seems like a relatively inexpensive and easy way to do it.

Chrysler unveiled three EVs this week, one from each of its divisions. There’s a Jeep SUV EV, a Chrysler minivan EV, and a Dodge sports car EV, all slated to go on sale in the U.S. in 2010 as 2011 models. If the automaker can hit that mark, Chrysler’s EVs will beat the plug-in hybrid Chevy Volt to market. I bet that fact didn’t escape Chrysler execs.

Chrysler’s EV development team, ENVI, promises that these vehicles will allow drivers to go about their merry way without making major changes to their driving style. The Jeep, for instance, will be a body-on-frame four-wheel-drive vehicle, while the sporty Dodge will be rear-wheel drive.

The vehicles don’t have names yet, but Chrysler has published specs:

Dodge EV:

• 200 kW = 268 hp
• 0-60 in under 5 seconds
• Top speed 120+ mph
• 150-200 mile range

Jeep EV:

• 200 kW = 268 hp
• 0-60 in 9.0 seconds
• Two- or four-wheel drive
• 400 miles (with help from a small gasoline engine)

Chrysler EV:

• 190 kW = 268 hp
• 0-60 in 8.7 seconds
• Seats seven
• 400 miles (with help from a small gasoline engine)

Photo courtesy of Chrysler LLC.

The stalwart Consumer Reports has come up with a list of a dozen or so used cars that get great mileage. The list is divided into two categories, under $10,000 and between $10,000 and $20,000. There’s no mention of tailpipe emissions, so the focus is on the price of gas, not the ecological impact of the vehicles.

The hybrid 2000 Honda Insight tops the fuel economy numbers at 51 mpg for under $10,000, but there were only about 17,000 of these cars in the country even while it was still being produced. Good luck finding one now — especially for that price. You might be better off socking your down payment away in a savings account and waiting for the reincarnated Insight hybrid to arrive in dealerships next spring.

It’s interesting to note that the cars are as old as a 1998 Mazda Protege LX and as new as a 2007 Honda Fit Sport with a manual transmission, but even more interesting is the fact that one lone American car, the 1998-2002 Chevy Prizm, made the list. It can be snagged for less than $10,000, and it gets a respectable 32 mpg.

CR, being the people’s advocate that it is, points out that the older cars on the list lack some safety features common in new cars, like ABS and side-curtain airbags. Check out MSN Autos for the full list.

I recently got a copy of The Complete Idiot’s Guide to Motor Scooters to review. Here’s the one-sentence review, in case you’re pressed for time: If you’re new to scootering, this is a great place to start, but if you’re an old hand, you won’t find much you don’t already know.

The Idiot’s Guide books are similar to the Dummies books, but they seem to rely less on lists and cartoons to get the reader through the information. The Complete Idiot’s Guide to Motor Scooters is arranged logically, from history to extreme scootering, and the “Contents at a Glance” pages at the front of the book make it easy to jump to the section that interests you. The end of each chapter lists “The Least You Need to Know,” in case you’re reading up on a subject as you run out the door to the scooter shop to buy an armored jacket.

TCIGMS, as we’ll call it for brevity, is an excellent resource for newbies, especially if you haven’t bought your scooter yet and are overwhelmed by the choices. It helps potential buyers decide between vintage and new; 50 cc, 150 cc, or larger engines; two-stroke or four-stroke; and more. It lists necessary gear and has pages and pages of optional gear, including decals and the like for customization (I prefer punk-rock stickers myself).

The book also deals with common questions about getting started, like registration and motorcycle endorsements on your driver’s license. It does not deal with the more advanced stuff, like scooter repair (see Part I of this post for my recent success with taking scootering to a new level), though it does have some pretty in-depth maintenance how-tos. It also includes a section in the back with tech specs for just about every scooter on the market today, which is helpful for buyers and owners alike.

The authors speak with authority. Bev Brinson is the founder of Scooter World magazine, and Bryce Ludwig is a longtime writer for the mag. They’ve written a guide to getting a scooter, riding it safely, and maintaining it. Anything beyond that is entirely up to you, scooter commuter. Armed with this kind of information, there’s nothing you and your scooter can’t do.

While the headlines are filled with the effect Hurricane Ike had on oil refineries in Texas — and the speculation surrounding oil prices that drove gasoline prices wild — green fuel took a hit, too. GreenHunter Energy, Inc. said its Houston biodiesel refinery, the largest in the country, would be out of commission for six to eight weeks due to damage sustained during the storm.

The Green Car Advisor reports that the zero-emissions Texas plant can produce 105 million gallons of biodiesel on its 20-acre site. When Ike came ashore, the plant suffered flood damage, and its power was knocked out. The utility company said it can restore electricity and natural gas service to GreenHunter in six to eight weeks. The company will use diesel- and gas-powered generators in the meantime.

GreenHunter officials stated that the damage to the main equipment seemed to them to be minimal, and that the company would be back up and running ASAP. The second-largest biodiesel refinery is the Imperium plant located in Grays Harbor, Washington, which refines 100 million gallons of biodiesel per year. Here’s hoping they, along with the smaller plants around the country, can pick up GreenHunter’s slack until the Houston location comes back online in November.

We Americans have it pretty good — freedom of speech, religion, and the press; pursuit of happiness; pulled-pork sandwiches — but not when it comes to green cars. Here’s a rundown of the latest models we want, but can’t have:

• Diesel-powered Ford Ka This little number will get 56 mpg from it’s 1.3-liter engine, and put out 75 horsepower. At the Ford presentation I recently attended, someone asked speaker and powertrain expert Dan Kapp about Euro-spec clean-diesel Fords coming to the U.S., and he said not in the foreseeable future.

• Ford Fiesta ECOnetic Another small, diesel-powered Ford. This one, which goes on sale in the U.K. in November, gets 65 mpg and would be priced similarly to the Toyota Prius, if it ever made it to these shores. Which it won’t. Ever, according to Business Week.

• Honda Fit Hybrid So Ford says it won’t bring its diesels to the U.S. because we’re all about hybrids, so why has Honda decided not to go forward with its Fit Hybrid? Competition with itself. It wants all the hybrid love to go to its new Insight, due next spring. So no one gets the Fit Hybrid until the next redesign, a Honda spokesman told Edmunds.com.

• VW BlueMotion Diesel Golf The latest TDI-powered Volkswagen to come down the pike is a quick little four-door hatchback that gets 52 mpg, according to a VW press release, while still achieving 103 hp and a top speed of 117 mph. Luckily, VW did deem the U.S. worthy of the new Jetta SportWagon TDI, which gets 40 mpg on the highway and emits a mere 6.4 tons of CO2 annually.

The 2008 Dow Jones Sustainability Indexes have been released, and the Automobiles crown goes to Miss Germany: BMW. The report is labyrinthine and multi-partite, so I’ll try to break down the auto section to give GoodGreenCars readers an idea of what makes BMW so sustainable.

The review is produced annually by Dow Jones Indexes and SAM, a sustainability investment specialist. They analyze corporate economic (i.e., risk management), environmental (climate change mitigation), and social performance (labor practices) in 57 industries. BMW scored well enough in all three categories to be the leader in the Automobiles sector.

SAM and the DSJI aren’t in it for the love — they’re in it for the money. And the money says that investors are demanding sustainable practices from industries.

But this is not an endorsement of BMW vehicles as particularly green. The popular 3-series gets about 21 mpg combined and emits a middle-of-the-road 8-9 tons of CO2 annually, while the company’s MINI lineup is rated at 29 mpg and 6.3 tons of CO2 annually. At the other end of the spectrum, the top-of-the-line M6 gets 13 mpg and releases 14.1 tons of CO2 annually (it also starts at $101,000).

BMW has complained loudly about how difficult it will be for it to meet the new CAFE standards in the U.S., and has paid millions in fines for CAFE violations in the past few years. So while their manufacturing processes may be sustainable enough for the Dow Jones, they’re a little lacking where the rubber meets the road.

After giving us coy pictures of front corners and rear decks of the design concept, GM says they will unveil the Chevy Volt in all its production-trim glory at the company’s 100th birthday party September 16. Preproduction models will be built in 2009, with sales of the real deal expected to begin in 2010.

GM chair Bob Lutz told Automotive News Europe that the production Volt will be the “next generation global compact architecture.” For those who don’t speak Auto Industry as a first language, that means the U.S. version of the Volt will use many of the same underpinnings as GM’s upcoming world-market offerings. For examples of this design, keep an eye out for the Opel Astra and Chevy Cruze at the Paris auto show this year.

Meanwhile, according to Motor Trend, GM and the EPA are debating whether the Volt is a hybrid or an electric vehicle. The outcome will decide how fuel-economy numbers will be calculated. The car has an electric motor with a combustion engine that acts as a range extender when the batteries run out.

GM wants the car to pass the EPA’s tests using the electric motor 85% of the time, which would give it a rating of 100 mpg or more. The EPA wants the Volt to pass the tests with its batteries near full charge at the end, which would require the gasoline-powered engine to run most of the time. This calculation would drop the fuel economy to about 48 mpg. When fuel economy is your sales tool, a Prius-like 48 mpg might hurt sales of the $40,000-plus Volt.

If you want to try sharing a ride — to work, to school, for spring break — look no further than the magical Internets. There are several sites out there for hooking up with a driver or riders, whether you want a daily commute into the city or a one-way from New York to San Francisco, Kerouac-style. Here’s a round-up for easy reference:

• Roadsharing This site skews toward Europe, but what a way to get around the Continent. It’s way more reliable than sticking out a thumb and hoping for the best. Terms and conditions, as of this posting, are only in Italian.

• Zimride This ride, carpool, and cabshare finder is also available as a Facebook app, a widget, and, as of September 2008, on your mobile phone. Free registration.

• Carticipate Get this rideshare app for your iPhone via iTunes. Free.

• PickUpPal An ticker at the bottom of the homepage tells you how many potential tons of CO2 have been kept out of the air thanks to the site’s bidding system for rides. Free registration.

• Ridester A clean, simple web interface for finding a commute buddy. Ticket Fee, Driver’s Fee, and Processing Fees.

• Divide The Ride Carpooling for families who have to deal with soccer, ballet, Little League, the school paper, etc. The same people have launched CarLine Manager for after-school pickup, too. Free.

Many communities also have local rideshare boards online (like San Fransisco’s rideshare.511.org), so search for sites in your city for a local commuting option to save gas and seriously cut down on traffic and emissions.

Tesla Motors, the fine folks who brought us the all-electric Roadster sports car, are working on a five-passenger sedan called the S. The company plans on bringing the car to market in 2010, after its California manufacturing plant is complete.

While the Roadster was based on a Lotus platform, the S will be completely developed in-house. It will also be a bit cheaper than the $100k Roadster, since its body will be formed from aluminum rather than carbon fiber. According to Autocar, a U.K. site, there will be three models of the S available: a 160-mile range for $60,000; a 220-mile range for $68,000; and a future 300-mile range version that hasn’t had a price pinned on it yet.

Tesla will use the same lithium-ion battery technology that powers the Roadster in the S series, and it expects to eventually sell 20,000 S cars a year. If the California company can pull off building a four-door EV sedan for $60,000, the plug-in hybrid Chevy Volt — which still requires gasoline and will likely retail for more than $40,000 — may have a serious challenger on its alternative-fuel hands.

The image is obviously from Autocar.co.uk.

There are two giants in the DIY auto-repair world: Chilton and Haynes. And now, for the very brave home mechanic, these two publishers have repair manuals for the Toyota Prius, 2001-2008.

Haynes offers the tradtional paper-bound book that, if you’ve ever pulled a tranny, you’ve undoubtedly seen before. (If you thought that example involved cross-dressing, do not attempt to fix your Prius. Ever.) For about $25, it covers everything from routine maintenance to emissions controls and wiring diagrams, with photos and step-by-step instructions for every procedure.

Chilton has gone all 21st-century on us with its new web site ChiltonDIY.com. Twenty bucks will get you online access to the how-tos for maintenance and repair, with photos and illustrations to guide you through the process. This is the excuse you’ve been waiting for to hook up a wireless router in the garage and plug in your old laptop. You might want to get one of those plastic keyboard covers first.

Be warned, Prius owners: you must have a mechanical bone in your body — preferably dozens of them — to follow along with the more advanced techniques in either repair manual. But curious beginners with a reasonable understanding of how a car works should be able to start with the maintenance and work their way up to master home Prius mechanic.

Honda has been promising to unveil its new hybrid all week, and today, they’ve done it: the company is resurrecting its original hybrid, the Insight, which died a small death only two years ago. The new version will be a five-door, five-passenger hatchback like the Prius, with a similar starting price in the low $20,000s.

The new car looks more like a Civic or hydrogen-powered FCX Clarity and less like the old Insight, with its covered rear wheels and flat Kamm tail. Though the original only sold 17,000 units between 1999 and 2006, it was the first car to break the 70 mpg barrier. Honda expects the new Insight to sell much better, to the tune of 200,000 cars worldwide, half of which will end up in American driveways. The concept will debut at the Paris auto show, October 4-19, 2008, and be available in U.S. showrooms by April 2009.

Honda already has a hybrid version of the Civic, but the Insight will be smaller and lighter. The company also has plans to add a hybrid Fit to the lineup sometime in the future, along with a sporty hybrid based on the CR-Z.

NASCAR has become the latest partner of the Driver $marter Challenge, a campaign to increase awareness about the little steps we can all take to increase our fuel economy, no matter what we drive. (Readers of GoodGreenCars.com know all about these tips — the tires, the excess weight, the speed limit obeying.) Other partners include 3M, Con Edison, and Exxon Mobil.

NASCAR will give the challenge props on its reality show, “NASCAR Angels,” on its weekly radio show “NASCAR Performance Live,” and in podcasts by the likes of Sam Hornish Jr., driver of the Mobil 1 Dodge.  Driver $marter calls NASCAR “a leader in promoting conservation messages,” which I’m not sure is the most apt description of the race organizations eco-efforts.

But race teams would do well to improve their own fuel economy. As I mentioned a few months ago, they’re feeling the pinch of fuel prices — if not the pangs of guilt at sucking up the earth’s resources — at the track, in testing, and in team transportation.

Photo: Robert Laberge/Getty Images for NASCAR