September 2008

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This post is short, but important for anyone who’s got a Prius that they love: Toyota announced last week that it has dropped the price of replacement batteries for its popular hybrid sedan by 10%.

Replacements for the first-generation Prius, built from 2000-2003, can be replaced for $2,229, while second-generation Priuses built from 2004-2008 can get fresh power for $2,588. This, according to Automotive News, will benefit drivers who’ve passed the 10-year/150,000-mile or 8-year/100,000-mile warranty period.

This is good news for folks who like to hang onto a car and drive it into the ground. When the Prius first became available, the longevity of its battery packs was a source of concern. This has turned out to be less of a problem than anyone anticipated, and as time has gone on, prices of nickel metal hydride (NiMH) batteries have come down.

Drive Flex Fuel stickerDriveFlexFuel.com sells conversion kits for cars, trucks, RVs, motorcycles, and boats so that they can run on E85, gasoline, or a combination of the two. The kits are available for any fuel-injected engine (which covers a lot of ground) for a few hundred bucks.

As a hypothetical demonstration, I’ll use my little red GMC pickup truck. The picture of this particular conversion kit looks intimidating: a box with a lengths of “plug and play” connectors coiled around it. It’s available for less than $400, though, which seems like a bargain. (They also have kits for the likes of your 12-cylinder Ferraris and Aston Martins for about $700.)

Like most other alternative-fuel web sites, there’s a carbon footprint calculator, which tells me that I’m emitting nearly 5,000 pounds of CO2 annually (the EPA estimator says I’m putting out more like 6,000 pounds. Either way, it’s not great). By using an E85 converter from Drive Flex Fuel, though, I could reduce my annual CO2 emissions by more than a ton. Intriguing.

Where to gas up, though? Using the zip code where my little red truck lives in Portland, Oregon, Drive Flex Fuel came up with eight locations within 50 miles. Two of these, though, were for government vehicles only, and a few seemed to be for commercial vehicles, not passenger vehicles.

This seems like a project for experienced home mechanics only — not a DIY weekend deal, unless you’re converting a non-essential car just for kicks. But if you’ve got the greasemonkey chops and want to green your ride, this seems like a relatively inexpensive and easy way to do it.

October 4 is opening day at Mondial de l’Automobile, or the Paris Auto Show to most Americans. Europe has long had more small cars that get better gas mileage than what we can buy in the U.S., and a wider array of clean diesel cars. We can certainly expect to see more of these kinds of autos in Paris this year; the difference is that now we want them, too.

Here’s a list of debuts and concepts to look for at Mondial de l’Automobile as the reports start filling the blogosphere next month.

Debuts

  • Ford Fiesta ECOnetic, 65 mpg and not U.S.-bound
  • Hyundai Santa Fe Hybrid, with lithium-ion batteries
  • Nissan Pixo minicar, one foot shorter than the Chevy Aveo

Concepts

  • Citroen Hypnos hybrid
  • Honda Insight hybrid, poised to battle the Prius
  • Lexus LF-Xh hybrid, based on the concept LF-X SUV
  • Nissan Nuvu EV minicar
  • Opel Insignia EcoFLEX sports tourer, clean diesel on sale in Europe next spring
  • Peugeot hybrid
  • Renault Ondelious diesel mild hybrid
  • Suzuki SX4-FCV fuel cell vehicle, already certified in Japan

Let this serve as your reminder to set the TiVo: The first-ever Green Challenge will take place at the Petit Le Mans race at Road Atlanta October 4. The American Le Mans Series has taken the lead for alternative fuels in professional racing, and it will showcase the strides that have been made in go-fast green cars at its race within a race.

I’ve blogged about the race before, so this is just a recap. Race teams running alternative fuels for the 2008 season include:

  • GT1 Class — Corvette Racing, E85
  • G2 Class — Aston Martin V8 Vantage, E85
  • LMP1 Class — Intersport Racing’s Lola, E85
  • P1 Class — Audi R10, clean diesel

Photo by Dave Hamster.

Chrysler unveiled three EVs this week, one from each of its divisions. There’s a Jeep SUV EV, a Chrysler minivan EV, and a Dodge sports car EV, all slated to go on sale in the U.S. in 2010 as 2011 models. If the automaker can hit that mark, Chrysler’s EVs will beat the plug-in hybrid Chevy Volt to market. I bet that fact didn’t escape Chrysler execs.

Chrysler’s EV development team, ENVI, promises that these vehicles will allow drivers to go about their merry way without making major changes to their driving style. The Jeep, for instance, will be a body-on-frame four-wheel-drive vehicle, while the sporty Dodge will be rear-wheel drive.

The vehicles don’t have names yet, but Chrysler has published specs:

Dodge EV:

  • 200 kW = 268 hp
  • 0-60 in under 5 seconds
  • Top speed 120+ mph
  • 150-200 mile range

Jeep EV:

  • 200 kW = 268 hp
  • 0-60 in 9.0 seconds
  • Two- or four-wheel drive
  • 400 miles (with help from a small gasoline engine)

Chrysler EV:

  • 190 kW = 268 hp
  • 0-60 in 8.7 seconds
  • Seats seven
  • 400 miles (with help from a small gasoline engine)

Photo courtesy of Chrysler LLC.

An editor recently forwarded the results of the Sustain Lane 2008 U.S. City Rankings, asking me to please not gloat about the fact that the city I’ve lived in — and loved — since 2001 is the most sustainable city in the nation. Whatever, dude! We’re number one! Although the easy-to-read dartboard design makes it obvious how well Portland scored in a variety of categories, I’ll run down a few of our car-related kudos for those who are unaware of our awesomeness.

  • Curbside EV Charging. The local electric utility company, PGE, just this summer began installing curbisde charging stations in the Portland metro area. Right now, there’s a total of two of the new EV chargers, but most other cities don’t even have a plan yet (though Boulder is one-upping us with its vehicle-to-grid system).
  • A chain of EV dealerships. So it’s only a chain of two. EcoMotion has been one of the top sellers of ZAP vehicles in the country — and its been open for just a year. The shiny, new EVs are out front, but the back room holds a trove of used high-mileage, low-emissions SmartWay-certified used cars.
  • The OEVA. The Oregon Electric Vehicle Association, part of the national EVA, is active in the area. The offer assistance to those who want to buy electric or convert a car on their own, and they have a presence at almost every green event in town — and there are a lot of those.
  • The MAX. While Seattle was building the famed, and failed, monorail system, Portland was laying down tracks for light rail. The latest completed addition, the Yellow Line, finished early and under budget. More light rail connections are being built as we speak.
  • Bikes everywhere. Portland has miles and miles of bikeable streets, with designated bike lanes, for the thousands of people who commute using pedal power. Any bike shop has a map of bikeable routes available, and people are even stretching their biking season into the first rainy months of the year.

Okay, PDX is not perfect. There are some safety issues on MAX, especially in the suburbs, and there are notorious and sometimes violent clashes between drivers and bikers almost every month. But there are also a lot of good green car things about Portland that I didn’t even mention, like its bid to build an electric car factory in the future, or the fun and inclusive scooter scene.

I’m done gloating. Check out the rest of the sustainability rankings to find your city. If it’s low on the list — or not on it at all — get moving. Every location on here can always do better. Even Portland.

Photo by Doug Geisler.

Photo by wjactv.comLast week, two Penn State patrolmen took their new rides for a spin: electric-powered Vectrix motorcycles. The central PA campus is the first in the nation to add EV motorcycles to its police force, and the first cop shop in the state to do so, as well.

The bikes will be used most often to patrol parking lots on game days, which attract over 100,000 fans to watch the Nittany Lions play. The pair of motorcycles are expected to last 8-10 hours per charge, or about 60 miles. According to Steven Shelow, director of University Police, the department has been eyeing motorcycles for about three years. When he saw the EV models at a law-enforcement convention over the summer, he decided they would work well on campus, as they are quiet enough to operate while classes are in session.

The Vectrix used on the PSU campus costs less than $9,000, comparable to a gasoline-powered motorcycle. Like most EVs, it plugs into either a 110- or 220-volt outlet to charge overnight. Top speed is around 60 mph, if the police should need it. The one hitch in the plan is the same hitch that affects all motorcycle cops: winter. Snow falls in big, cold, wet flakes pretty often in Pennsylvania, which means these two patrolmen will need to borrow a cruiser or pull on their warmest waterproof boots.

Photo from wjactv.com.

1999 Chevy PrizmThe stalwart Consumer Reports has come up with a list of a dozen or so used cars that get great mileage. The list is divided into two categories, under $10,000 and between $10,000 and $20,000. There’s no mention of tailpipe emissions, so the focus is on the price of gas, not the ecological impact of the vehicles.

The hybrid 2000 Honda Insight tops the fuel economy numbers at 51 mpg for under $10,000, but there were only about 17,000 of these cars in the country even while it was still being produced. Good luck finding one now — especially for that price. You might be better off socking your down payment away in a savings account and waiting for the reincarnated Insight hybrid to arrive in dealerships next spring.

It’s interesting to note that the cars are as old as a 1998 Mazda Protege LX and as new as a 2007 Honda Fit Sport with a manual transmission, but even more interesting is the fact that one lone American car, the 1998-2002 Chevy Prizm, made the list. It can be snagged for less than $10,000, and it gets a respectable 32 mpg.

CR, being the people’s advocate that it is, points out that the older cars on the list lack some safety features common in new cars, like ABS and side-curtain airbags. Check out MSN Autos for the full list.

2011 Production VoltA little humor for your Monday — GM Vice Chairman Bob Lutz, who’s been touring the country touting the Volt for what seems like decades, was a guest on a recent episode of the Colbert Report (winner of several Emmys last night, by the way).

Host Stephen Colbert grilled Lutz on global warming, man-talk, and 40-mile extension cords, and Lutz mostly held his own. Except, that is, on the global warming question. This is the man who declared global warming to be a “crock of sh*t” in February, but he’s also the man charged with convincing people that GM is looking forward and the Volt is a good idea. Colbert left Lutz hanging a bit when he asked why GM didn’t just call the car the Chevy Gore.

Lutz made his appearance the day after GM’s 100th birthday celebration and the official unveiling of the probable production design of the Volt, and a week after the images of the Volt design leaked to the web. Lutz himself is a speed and power man, and the “adequate” performance of the Volt seems to pain him a bit. He was a good sport about the whole thing, but what would you expect from, as Colbert calls him, a master of the universe?

I recently got a copy of The Complete Idiot’s Guide to Motor Scooters to review. Here’s the one-sentence review, in case you’re pressed for time: If you’re new to scootering, this is a great place to start, but if you’re an old hand, you won’t find much you don’t already know.

The Idiot’s Guide books are similar to the Dummies books, but they seem to rely less on lists and cartoons to get the reader through the information. The Complete Idiot’s Guide to Motor Scooters is arranged logically, from history to extreme scootering, and the “Contents at a Glance” pages at the front of the book make it easy to jump to the section that interests you. The end of each chapter lists “The Least You Need to Know,” in case you’re reading up on a subject as you run out the door to the scooter shop to buy an armored jacket.

TCIGMS, as we’ll call it for brevity, is an excellent resource for newbies, especially if you haven’t bought your scooter yet and are overwhelmed by the choices. It helps potential buyers decide between vintage and new; 50 cc, 150 cc, or larger engines; two-stroke or four-stroke; and more. It lists necessary gear and has pages and pages of optional gear, including decals and the like for customization (I prefer punk-rock stickers myself).

The book also deals with common questions about getting started, like registration and motorcycle endorsements on your driver’s license. It does not deal with the more advanced stuff, like scooter repair (see Part I of this post for my recent success with taking scootering to a new level), though it does have some pretty in-depth maintenance how-tos. It also includes a section in the back with tech specs for just about every scooter on the market today, which is helpful for buyers and owners alike.

The authors speak with authority. Bev Brinson is the founder of Scooter World magazine, and Bryce Ludwig is a longtime writer for the mag. They’ve written a guide to getting a scooter, riding it safely, and maintaining it. Anything beyond that is entirely up to you, scooter commuter. Armed with this kind of information, there’s nothing you and your scooter can’t do.

Greetings from the land of scooter commuters! After two months of sitting under the carport, alone but for the spiders weaving their webs all over her, my scooter, a 2002 Kymco People 50, is finally operational again, thanks to my first-ever at-home repair!

The summer saga began when I took the Kymco out for the first time, in May. I drove it a few miles and parked it while I volunteered at my local humane society. While I was volunteering, the entire contents of the gas tank leaked out onto the pavement. The maintenance guy stood watch to make sure it didn’t burst into flames, then used his forklift to put it in the back of a pickup truck to drive me home.

(Eco-recap: gas on the ground and running into a nearby rainwater grate is absolutely not good for the earth. Neither is strapping a scooter to the bed of a half-ton pickup truck.)

The guy at the shop where I bought my scooter in 2002, which by now has 4,500 miles on the odometer, said that Kymcos of a certain age can have leaky fuel filters. I asked if I could repair it myself, and he said, “You can do anything yourself, just be sure not to strip the rubber gasket when you tighten the filter.”

Cool, I thought, I can do this myself. Except that I’d never repaired anything mechanical before, and I was intimidated by the very idea.

Until last Sunday. I downloaded the repair manual for ten bucks, got out the socket wrenches, and took pictures as I went — kind of like digital breadcrumbs, in case I got lost. I found out that the hose was cracked, not the fuel filter, and bought a replacement part at the scooter shop for another ten bucks. All in all, from start to finish, it took a grand total of about two hours, three tools (socket wrench, allen wrench, and pliers), and $20.

So, if gas prices have you considering a scooter, go for it! They get great mileage (mine gets about 80 mpg) and are simple to repair — by you or your local shop.

While the headlines are filled with the effect Hurricane Ike had on oil refineries in Texas — and the speculation surrounding oil prices that drove gasoline prices wild — green fuel took a hit, too. GreenHunter Energy, Inc. said its Houston biodiesel refinery, the largest in the country, would be out of commission for six to eight weeks due to damage sustained during the storm.

The Green Car Advisor reports that the zero-emissions Texas plant can produce 105 million gallons of biodiesel on its 20-acre site. When Ike came ashore, the plant suffered flood damage, and its power was knocked out. The utility company said it can restore electricity and natural gas service to GreenHunter in six to eight weeks. The company will use diesel- and gas-powered generators in the meantime.

GreenHunter officials stated that the damage to the main equipment seemed to them to be minimal, and that the company would be back up and running ASAP. The second-largest biodiesel refinery is the Imperium plant located in Grays Harbor, Washington, which refines 100 million gallons of biodiesel per year. Here’s hoping they, along with the smaller plants around the country, can pick up GreenHunter’s slack until the Houston location comes back online in November.

Mitsubishi announced this week that it will bring a fleet of its i MiEV electric cars to New Zealand in February 2009. Local and national government officials will take turns driving the cars to spur discussion of infrastructure, marketing, and presumably some kind of incentive for bringing the cars to the good people of New Zealand in the future.

Why New Zealand, you ask? Why not the U.S. or some other nation tiring of the flucuation in oil prices? Two reasons, one of which is dead simple: Kiwis drive on the left side of the road, just like they do in Japan. The cars are built in Japan, and will be introduced first to the Japanese market, so there aren’t any adjustments to be made. The steering wheel is already in the right place.

The second reason is Mitsubishi Motors’ partner in the tour, state-owned Meridian Energy. Not only is it New Zealand’s largest energy provider, but 100% of that energy comes from renewable sources, like hydroelectric dams and wind farms. That means in New Zealand, the i MiEV can be a zero-emissions car coming and going.

Franklin, Kentucky, will be the home of new venture Integrity Automotive, which will build the Zap Alias, among other vehicles. The first shovelfuls of dirt were lifted last Friday, and the first cars are expected to roll off the assembly line in a year. Zap brought a protype of the space-age-looking Alias to the groundbreaking.

The 200-acre site is being prepped for a 1-million-square-foot manufacturing facility that will employ 1000 people and produce electric vehicles for Zap’s global distribution. Currently, most of Zap’s electric vehicles, including the popular little Xebra neighborhood electric vehicle, are built in China. Kentucky put together $48 million in incentives to lure Zap to bring jobs to their state instead of farming them out to Asia, and the city of Franklin has pledged $76 million in industrial revenue bonds. Kentucky’s governor, Steve Beshear, also signed an executive order to expand the use of EVs in the state.

The plant is a joint venture between Integrity Manufacturing, one of Kentucky’s fastest-growing businesses, and Zap. The EV builder has had a shaky reputation in the past for following through on its promises, so let’s hope they see this one all the way through.

Bob Lutz and the Chevy VoltToday, September 16, 2008, is GM’s 100th birthday, and they’re celebrating over at GMnext with videos, events, podcasts, and more. At 1:30 p.m. Eastern Time, the site will host a Future of Transportation Roundtable that should be intriguing, as speakers include members of industry, media, academia, and government. I’m betting (or hoping) they talk about the death spiral of the oil industry and the opportunities for new fuels and clean energy sources.

GM Next Day, as the company is calling it, will also have a global broadcast at 8 a.m. Eastern (I will not be getting up at five out here on the West Coast to listen in, so you’ll have to fill me in using the comments), followed by a series of live chats with executives, including Vice Chairman of Global Product Development, and leader of his own automotive cult of personality, Bob Lutz.

Oh, and don’t forget — today is the official unveiling of the production Volt design, though you’ve probably already seen the slew of photos leaked to the web last week.

Unofficial official image of Lutz and the Volt from Autobloggreen.com.

Australians John and Helen Taylor are on their way to a new record in fuel efficiency. The couple, who’ve been setting fuel economy records for a quarter-century, are touring the U.S. in a clean-diesel VW Jetta TDI. As of September 10, the Taylors had covered over 2,700 miles and averaged 58.78 mpg. The current record for lowest fuel consumption on a nationwide drive is 51.58 mpg, so the Taylors are in good shape so far.

They began their latest record-breaking attempt to drive across the lower 48 in Chantilly, Virginia, and will end it September 26 in Beckley, West Virginia, after looping through Vermont, Montana, California, Louisiana, and points in between. The Taylors are using fuel-saving tacticts of the sort they teach in their fuel economy workshops, like avoiding idling and high speeds, plus all the GoodGreenCars.com faves like checking tire pressure and planning your route.

Check out Fuel Academy, the Taylors’ web site, for posts from the road and more information about their efforts to reduce oil consumption and CO2 emissions. They hold 46 speed driving world records and 36 fuel economy world records, so it sounds like they know how to have fun while reducing their impact on the planet.

EVs Get a Theme Song

Los Angeles-based songwriter Trudee Lunden is using her rock-n-roll powers for good rather than evil. Check out her MySpace page and listen to the song “Electricity.” Though it is not one whit like the song about electricity that used to play on “School House Rock” when I was a wee girl, it is the first and so far only song I’ve heard about electric vehicles.

The song is performed by co-writer Tom Fair “Extraordinaire” and includes subtle lyrics like “let’s keep building electric cars” and “Electricity charging up my battery.” It name-checks Tesla and Aptera, both companies at the cutting edge of EV technology. This places the tune in the pantheon of songs devoted to the cars one loves, like “Little Deuce Coupe” and “Little Red Corvette.” Though I don’t know that anyone has penned an ode called “Unleaded Gasoline” yet.

If I’m being persnickety, I did find a safety issue in the lyrics. If an EV driver, especially one new to the technology, put the pedal down and pushed it hard, as suggested by “Electricity,” they’d be riding a whole lot of torque. Not much of a problem in your Zap Xebra NEV, but a big deal when you can finally get into a Tesla.

Photo by flod.

We Americans have it pretty good — freedom of speech, religion, and the press; pursuit of happiness; pulled-pork sandwiches — but not when it comes to green cars. Here’s a rundown of the latest models we want, but can’t have:

  • Diesel-powered Ford Ka This little number will get 56 mpg from it’s 1.3-liter engine, and put out 75 horsepower. At the Ford presentation I recently attended, someone asked speaker and powertrain expert Dan Kapp about Euro-spec clean-diesel Fords coming to the U.S., and he said not in the foreseeable future.
  • Ford Fiesta ECOnetic Another small, diesel-powered Ford. This one, which goes on sale in the U.K. in November, gets 65 mpg and would be priced similarly to the Toyota Prius, if it ever made it to these shores. Which it won’t. Ever, according to Business Week.
  • Honda Fit Hybrid So Ford says it won’t bring its diesels to the U.S. because we’re all about hybrids, so why has Honda decided not to go forward with its Fit Hybrid? Competition with itself. It wants all the hybrid love to go to its new Insight, due next spring. So no one gets the Fit Hybrid until the next redesign, a Honda spokesman told Edmunds.com.
  • VW BlueMotion Diesel Golf The latest TDI-powered Volkswagen to come down the pike is a quick little four-door hatchback that gets 52 mpg, according to a VW press release, while still achieving 103 hp and a top speed of 117 mph. Luckily, VW did deem the U.S. worthy of the new Jetta SportWagon TDI, which gets 40 mpg on the highway and emits a mere 6.4 tons of CO2 annually.

The 2008 Dow Jones Sustainability Indexes have been released, and the Automobiles crown goes to Miss Germany: BMW. The report is labyrinthine and multi-partite, so I’ll try to break down the auto section to give GoodGreenCars readers an idea of what makes BMW so sustainable.

The review is produced annually by Dow Jones Indexes and SAM, a sustainability investment specialist. They analyze corporate economic (i.e., risk management), environmental (climate change mitigation), and social performance (labor practices) in 57 industries. BMW scored well enough in all three categories to be the leader in the Automobiles sector.

SAM and the DSJI aren’t in it for the love — they’re in it for the money. And the money says that investors are demanding sustainable practices from industries.

But this is not an endorsement of BMW vehicles as particularly green. The popular 3-series gets about 21 mpg combined and emits a middle-of-the-road 8-9 tons of CO2 annually, while the company’s MINI lineup is rated at 29 mpg and 6.3 tons of CO2 annually. At the other end of the spectrum, the top-of-the-line M6 gets 13 mpg and releases 14.1 tons of CO2 annually (it also starts at $101,000).

BMW has complained loudly about how difficult it will be for it to meet the new CAFE standards in the U.S., and has paid millions in fines for CAFE violations in the past few years. So while their manufacturing processes may be sustainable enough for the Dow Jones, they’re a little lacking where the rubber meets the road.

After giving us coy pictures of front corners and rear decks of the design concept, GM says they will unveil the Chevy Volt in all its production-trim glory at the company’s 100th birthday party September 16. Preproduction models will be built in 2009, with sales of the real deal expected to begin in 2010.

GM chair Bob Lutz told Automotive News Europe that the production Volt will be the “next generation global compact architecture.” For those who don’t speak Auto Industry as a first language, that means the U.S. version of the Volt will use many of the same underpinnings as GM’s upcoming world-market offerings. For examples of this design, keep an eye out for the Opel Astra and Chevy Cruze at the Paris auto show this year.

Meanwhile, according to Motor Trend, GM and the EPA are debating whether the Volt is a hybrid or an electric vehicle. The outcome will decide how fuel-economy numbers will be calculated. The car has an electric motor with a combustion engine that acts as a range extender when the batteries run out.

GM wants the car to pass the EPA’s tests using the electric motor 85% of the time, which would give it a rating of 100 mpg or more. The EPA wants the Volt to pass the tests with its batteries near full charge at the end, which would require the gasoline-powered engine to run most of the time. This calculation would drop the fuel economy to about 48 mpg. When fuel economy is your sales tool, a Prius-like 48 mpg might hurt sales of the $40,000-plus Volt.

If you want to try sharing a ride — to work, to school, for spring break — look no further than the magical Internets. There are several sites out there for hooking up with a driver or riders, whether you want a daily commute into the city or a one-way from New York to San Francisco, Kerouac-style. Here’s a round-up for easy reference:

  • Roadsharing This site skews toward Europe, but what a way to get around the Continent. It’s way more reliable than sticking out a thumb and hoping for the best. Terms and conditions, as of this posting, are only in Italian.
  • Zimride This ride, carpool, and cabshare finder is also available as a Facebook app, a widget, and, as of September 2008, on your mobile phone. Free registration.
  • Carticipate Get this rideshare app for your iPhone via iTunes. Free.
  • PickUpPal An ticker at the bottom of the homepage tells you how many potential tons of CO2 have been kept out of the air thanks to the site’s bidding system for rides. Free registration.
  • Ridester A clean, simple web interface for finding a commute buddy. Ticket Fee, Driver’s Fee, and Processing Fees.
  • Divide The Ride Carpooling for families who have to deal with soccer, ballet, Little League, the school paper, etc. The same people have launched CarLine Manager for after-school pickup, too. Free.

Many communities also have local rideshare boards online (like San Fransisco’s rideshare.511.org), so search for sites in your city for a local commuting option to save gas and seriously cut down on traffic and emissions.

Speaking of GM\'s Recycling Efforts ...GM reported last week that it’s taken a large stride in its goal of making 80 of its largest manufacturing facilities “landfill free.” Another 33 plants have been added to the roster, bringing the total number of sites recycling 96% or more of their manufacturing waste to 43. In addition to high recycling requirements, the facilities must also convert at least 3% of their waste  to energy.

While recycling and reusing leftover car bits has an undeniable environmental impact, it affects GM’s bottom line, too. Its global scrap metal recycling efforts have reached $1 billion a year, with another $16 million coming from the sale of recycled wood, cardboard, oil, and plastic.

Most of the factories on the list so far are outside the U.S., but so is most of GM’s manufacturing. The original list of 10 landfill-free facilities included five U.S. plants and five foreign. The addition of the next 33 has locations from Bupyeong, Korea, to Wixom, Michigan, and covers everything from powertrains to assembly.

GM said in a press release that it will recycle or reuse 3 million tons of waste this year, and keep 3.65 million metric tons of CO2 out of the atmosphere. Half of the company’s facilities will be landfill-free by 2010, according to the release.

Photo by EuroTraveler.

Tesla Motors, the fine folks who brought us the all-electric Roadster sports car, are working on a five-passenger sedan called the S. The company plans on bringing the car to market in 2010, after its California manufacturing plant is complete.

While the Roadster was based on a Lotus platform, the S will be completely developed in-house. It will also be a bit cheaper than the $100k Roadster, since its body will be formed from aluminum rather than carbon fiber. According to Autocar, a U.K. site, there will be three models of the S available: a 160-mile range for $60,000; a 220-mile range for $68,000; and a future 300-mile range version that hasn’t had a price pinned on it yet.

Tesla will use the same lithium-ion battery technology that powers the Roadster in the S series, and it expects to eventually sell 20,000 S cars a year. If the California company can pull off building a four-door EV sedan for $60,000, the plug-in hybrid Chevy Volt — which still requires gasoline and will likely retail for more than $40,000 — may have a serious challenger on its alternative-fuel hands.

Tesla S concept

The image is obviously from Autocar.co.uk.

There are two giants in the DIY auto-repair world: Chilton and Haynes. And now, for the very brave home mechanic, these two publishers have repair manuals for the Toyota Prius, 2001-2008.

Haynes offers the tradtional paper-bound book that, if you’ve ever pulled a tranny, you’ve undoubtedly seen before. (If you thought that example involved cross-dressing, do not attempt to fix your Prius. Ever.) For about $25, it covers everything from routine maintenance to emissions controls and wiring diagrams, with photos and step-by-step instructions for every procedure.

Chilton has gone all 21st-century on us with its new web site ChiltonDIY.com. Twenty bucks will get you online access to the how-tos for maintenance and repair, with photos and illustrations to guide you through the process. This is the excuse you’ve been waiting for to hook up a wireless router in the garage and plug in your old laptop. You might want to get one of those plastic keyboard covers first.

Be warned, Prius owners: you must have a mechanical bone in your body — preferably dozens of them — to follow along with the more advanced techniques in either repair manual. But curious beginners with a reasonable understanding of how a car works should be able to start with the maintenance and work their way up to master home Prius mechanic.

Honda Insight ConceptHonda has been promising to unveil its new hybrid all week, and today, they’ve done it: the company is resurrecting its original hybrid, the Insight, which died a small death only two years ago. The new version will be a five-door, five-passenger hatchback like the Prius, with a similar starting price in the low $20,000s.

The new car looks more like a Civic or hydrogen-powered FCX Clarity and less like the old Insight, with its covered rear wheels and flat Kamm tail. Though the original only sold 17,000 units between 1999 and 2006, it was the first car to break the 70 mpg barrier. Honda expects the new Insight to sell much better, to the tune of 200,000 cars worldwide, half of which will end up in American driveways. The concept will debut at the Paris auto show, October 4-19, 2008, and be available in U.S. showrooms by April 2009.

Honda already has a hybrid version of the Civic, but the Insight will be smaller and lighter. The company also has plans to add a hybrid Fit to the lineup sometime in the future, along with a sporty hybrid based on the CR-Z.

NASCAR has become the latest partner of the Driver $marter Challenge, a campaign to increase awareness about the little steps we can all take to increase our fuel economy, no matter what we drive. (Readers of GoodGreenCars.com know all about these tips — the tires, the excess weight, the speed limit obeying.) Other partners include 3M, Con Edison, and Exxon Mobil.

NASCAR will give the challenge props on its reality show, “NASCAR Angels,” on its weekly radio show “NASCAR Performance Live,” and in podcasts by the likes of Sam Hornish Jr., driver of the Mobil 1 Dodge.  Driver $marter calls NASCAR “a leader in promoting conservation messages,” which I’m not sure is the most apt description of the race organizations eco-efforts.

But race teams would do well to improve their own fuel economy. As I mentioned a few months ago, they’re feeling the pinch of fuel prices — if not the pangs of guilt at sucking up the earth’s resources — at the track, in testing, and in team transportation.

Photo: Robert Laberge/Getty Images for NASCAR

The National Automobiles Dealers Association — the same people who print price guides for everything from new cars to snowmobiles — is urging new car and truck dealers to to offer free Green Checkups to anyone who drives onto the lot.

The association’s new web site, Green Driving USA, lists the spots dealers will check for you, all of which focus on fuel economy. Here’s a smattering of the dozen or so points they’ll take a look at:

  • Tire inflation
  • Air filter
  • Motor oil
  • Excess weight
  • They’ll even check up on your driving habits

The site has green driving tips, sales figures for hybrids and small cars, and a glossary of green terms, from “acid rain,” which is so 1980s, to the latest buzzwords, like “xeriscape.”

Darryl Hannah is at it again. Hollywood’s eco-warrior extraordinaire (and actress) plans to convert Elle Driver’s 1980 T-top Trans Am from gasoline to electric power. It’s like my two favorite things melding into one: the Quentin Tarantino two-part modern-day samurai flick “Kill Bill” and alternative-powered automobiles. Maybe they could program the horn to play that song Elle whistles as she walks down the hallway in her nurse’s uniform to kill The Bride.

Hannah recently auctioned off her biodiesel-powered El Camino, so she has some experience with converting ’70s iron to new-millenium power. The trouble with the Trans Am will be its weight. EVs are typically tiny and light, neither of which describe the black American road hog from the film. The batteries will be under a lot of stress to power such heavy car, and Hannah admits in the Denver Post that she doesn’t expect it to have much of a range.

The power she’ll use to charge up the car will be as clean as it gets, though. Hannah says she’ll use her own solar power (as opposed to her more ethereal star power) from her off-the-grid Colorado ranch.